The construction industry and heavy industry are among the most polluting sectors, accounting for 39% of global waste pollution. The reason goes beyond the production and use of materials that are difficult to recycle and dispose of. In fact, the energy amount required to process the raw materials is considerably high and the demand for water can vary greatly depending on the project phase and specific operational and product requirements. From mixing concrete to dewatering processes or water management, traditional pumping systems struggle to adapt to these fluctuations.
Reducing energy consumption is the easiest way to increase operating margins, when the cost of raw materials has significantly increased in recent years. Our patented system dynamically optimizes the set-point of pumping systems, syncing the output with the actual demand to eliminate the energy waste. Our plug-and-play technology seamlessly integrates with existing pumping systems, providing a hassle-free solution that requires no modifications to the production environment. With our intuitive application you can change the optimization parameters while monitoring performance metrics in real-time to make informed decisions and drive down production costs.
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No, the system exclusively modifies the inverter. Conversely, by optimizing and reducing rotation speed, it prolongs the lifespan of components, enhancing machinery reliability.
Certainly! Our A.I. is compatible with any pump from any manufacturer, type, and size. The year of production of the machinery does not affect the improvement margin, achieving high energy savings both on obsolete machinery without replacing them and on newly installed machinery by optimizing their operation.
It will be enough to update the machinery on our platform by entering the new model, and the system will reconfigure the digital twin autonomously in a few seconds without disconnecting our PLC.
No, it is not necessary. Our PLC is certified, and the installation is non-invasive. Our technicians will take care of connecting the PLC and configuring the system without interrupting the plant.
While it's possible to adjust various parameters directly from Caleno, our modulation system operates in parallel with existing systems, prioritizing their functionality.
Indeed, Caleno's modularity enables it to gather and analyze data from any system or sensor, seamlessly integrating it with existing data for comprehensive analysis.
Caleno not only provides real-time data on system operation and saving results (flow rate, head, absorption, efficiency, saved energy and CO2, economical savings etc.) without using any sensors. Thanks to its higher accuracy and complex AI models ensure higher savings in any condition, no calibration required.
Maintenance operations are a substantial cost for industrial plants, alongside energy expenses, not only due to service-related expenditures but also as a result of inevitable downtimes. Predictive maintenance emerges as the pivotal strategy for reducing maintenance costs. Yet, conventional predictive maintenance software often falls short in delivering tangible cost reductions solely through pre-fault intervention planning.
What truly sets us apart is our ability to minimize intervention time and costs by accurately identifying the root cause of upcoming faults or anomaly and, most importantly, significantly reduce the recurrence of such faults to enhance asset health. Caleno, our advanced predictive maintenance ecosystem, relies on certified analysts who continuously monitor and analyze multiple streams of operational data. This enables us to promptly address any problem with clear and practical instructions tailored to your specific production needs. Our solution is more than just a maintenance scheduling tool; it's a comprehensive ecosystem comprising advanced sensors, a user-friendly platform, and 24/7 dedicated services designed to optimize your asset performance, minimize fault recurrence, extend asset lifespan and streamline maintenance processes to drastically reduce maintenance time and costs.
Our solutions are plug & play because we know time is key for any business. We'll take care of anything to get started in no-time, from planning to execution.
