In the food and beverage industry, water management is a critical aspect of operations, particularly in extraction and refining processes. However, traditional pumping systems often operate at fixed set-points, failing to adapt to the dynamic nature of water demand in these operations. Whether it's water injection for enhanced oil recovery or wastewater management, rigid pumping systems lead to inefficiencies and increased energy consumption. Such system are also prone to operational challenges like leaks and blockages, which not only elevate consumption but also pose significant safety risks.
With our plug-and-play PLC technology seamlessly integrated into existing pumping systems, there's no need for costly modifications to production lines to improve thier efficiency. By implementing set-point modulation, our system ensures precise set-point modulation controlling the water flow, to match the exact demand fluctuations. Our user-friendly application provides real-time insights into production line performance and energy consumption, empowering businesses in the Food & Beverage industry to optimize operations and maximize profitability, while reducing the CO2 emission, crucial for instance in livestock-based food.
No, the system exclusively modifies the inverter. Conversely, by optimizing and reducing rotation speed, it prolongs the lifespan of components, enhancing machinery reliability.
Certainly! Our A.I. is compatible with any pump from any manufacturer, type, and size. The year of production of the machinery does not affect the improvement margin, achieving high energy savings both on obsolete machinery without replacing them and on newly installed machinery by optimizing their operation.
It will be enough to update the machinery on our platform by entering the new model, and the system will reconfigure the digital twin autonomously in a few seconds without disconnecting our PLC.
No, it is not necessary. Our PLC is certified, and the installation is non-invasive. Our technicians will take care of connecting the PLC and configuring the system without interrupting the plant.
While it's possible to adjust various parameters directly from Caleno, our modulation system operates in parallel with existing systems, prioritizing their functionality.
Indeed, Caleno's modularity enables it to gather and analyze data from any system or sensor, seamlessly integrating it with existing data for comprehensive analysis.
Caleno not only provides real-time data on system operation and saving results (flow rate, head, absorption, efficiency, saved energy and CO2, economical savings etc.) without using any sensors. Thanks to its higher accuracy and complex AI models ensure higher savings in any condition, no calibration required.
The food and beverage industry faces the dual challenge of adhering to strict regulations and ensuring precise production processes. Maintaining optimal temperatures and humidity is critical for the product's integrity and quality, especially with the unpredictable climate affecting refrigeration efficiency. Whether it's adjusting to varying levels of ingredient processing, cleaning cycles, or filling operations, the rigid nature of these systems results in wasted energy and increased costs.
What truly sets us apart is our ability to minimize intervention time and costs by accurately identifying the root cause of upcoming faults or anomaly and, most importantly, significantly reduce the recurrence of such faults to enhance asset health. Caleno, our advanced predictive maintenance ecosystem, relies on certified analysts who continuously monitor and analyze multiple streams of operational data. This enables us to promptly address any problem with clear and practical instructions tailored to your specific production needs. Our solution is more than just a maintenance scheduling tool; it's a comprehensive ecosystem comprising advanced sensors, a user-friendly platform, and a 24/7 dedicated services designed to optimize your asset performance, minimize fault recurrence, extend asset lifespan and streamline maintenance processes to drastically reduce maintenance time and costs.
Our solutions are plug & play because we know time is key for any business. We'll take care of anything to get started in no-time, from planning to execution.
