In the Pharmaceutical industry, precise control over production processes is paramount to ensuring product quality and regulatory compliance. However, fixed set-point pumping systems hinder the industry's ability to adapt to varying water demands during manufacturing processes across different product batch and types. Whether it's batch processing, cleaning cycles, or formulation adjustments, rigid pumping systems lead to inefficiencies and wasted resources.
By seamlessly integrating our plug-and-play PLC technology into existing pumping infrastructure, we offer a hassle-free solution that requires no disruption to production workflows. Through precise set-point modulation, our system ensures that fluid flow is precisely tailored to match demand fluctuations, optimizing energy usage and operational efficiency. Our intuitive application provides real-time monitoring of production processes and water consumption, reducing operational costs while strengthening the industry's commitment to improve human health by cutting down CO2 emissions.
No, the system exclusively modifies the inverter. Conversely, by optimizing and reducing rotation speed, it prolongs the lifespan of components, enhancing machinery reliability.
Certainly! Our A.I. is compatible with any pump from any manufacturer, type, and size. The year of production of the machinery does not affect the improvement margin, achieving high energy savings both on obsolete machinery without replacing them and on newly installed machinery by optimizing their operation.
It will be enough to update the machinery on our platform by entering the new model, and the system will reconfigure the digital twin autonomously in a few seconds without disconnecting our PLC.
No, it is not necessary. Our PLC is certified, and the installation is non-invasive. Our technicians will take care of connecting the PLC and configuring the system without interrupting the plant.
While it's possible to adjust various parameters directly from Caleno, our modulation system operates in parallel with existing systems, prioritizing their functionality.
Indeed, Caleno's modularity enables it to gather and analyze data from any system or sensor, seamlessly integrating it with existing data for comprehensive analysis.
Caleno not only provides real-time data on system operation and saving results (flow rate, head, absorption, efficiency, saved energy and CO2, economical savings etc.) without using any sensors. Thanks to its higher accuracy and complex AI models ensure higher savings in any condition, no calibration required.
Maintenance operations are a substantial cost for industrial plants, alongside energy expenses, not only due to service-related expenditures but also as a result of inevitable downtimes. Predictive maintenance emerges as the pivotal strategy for reducing maintenance costs. Yet, conventional predictive maintenance software often falls short in delivering tangible cost reductions solely through pre-fault intervention planning.
What truly sets us apart is our ability to minimize intervention time and costs by accurately identifying the root cause of upcoming faults or anomaly and, most importantly, significantly reduce the recurrence of such faults to enhance asset health. Caleno, our advanced predictive maintenance ecosystem, relies on certified analysts who continuously monitor and analyze multiple streams of operational data. This enables us to promptly address any problem with clear and practical instructions tailored to your specific production needs. Our solution is more than just a maintenance scheduling tool; it's a comprehensive ecosystem comprising advanced sensors, a user-friendly platform, and 24/7 dedicated services designed to optimize your asset performance, minimize fault recurrence, extend asset lifespan and streamline maintenance processes to drastically reduce maintenance time and costs.
Our solutions are plug & play because we know time is key for any business. We'll take care of anything to get started in no-time, from planning to execution.
